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DC Motor Manufacturing Process Flow (Electric Motors)

Saturday - 10/02/2018 13:00
The basic dc motor manufacturing process. Like ac motors, the first step is producing laminations for the pole piece and armature. The pole-piece lamination is stacked with several other components into a pole piece assembly.
DC Motor Manufacturing Process Flow (Electric Motors)
The pole piece on dc motors may be of solid steel. A housing is produced, and when the pole pieces are inserted, it becomes a frame and field assembly. This frame and field assembly is then sent to motor assembly.
 

 
Brushes, with other components, are assembled into a brush assembly, and this is then assembled on the frame and field assembly.
 
The armature lamination is stacked into a core, which is then assembled onto a shaft, and copper wire is inserted or wound onto the core.
 
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The coils may be connected to the commutator as they are wound or connected after the coils are inserted into the core and shaft assembly. This is a completed armature assembly which then goes to final motor assembly.
 
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The frame and field assembly, armature assembly, and miscellaneous parts are then assembled into a complete motor.
 
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The motor is then tested, painted, and packed for shipment.
 

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